Automatic winding machine effectively improves work efficiency! The improvement of automatic processing capability of winding machines is known to all users. Various high-end sensors, high-precision transmission components, servo systems and other precision components are constantly being applied to the control of winding machines.
The role of the core component controller of the winding machine.
The controller is the core part of the winding machine and plays an important role. Meanwhile, the performance of this component also determines the working performance of the winding machine. The controller is the brain of the winding machine, responsible for controlling power supply, wiring, etc. The controller is responsible for the overall operation control of the winding machine and the power supply of some components. If disturbed by an unstable power grid, it is easy to experience phenomena such as black screens, component loss of control, and system crashes. Therefore, our workshop should provide dedicated power supply and other measures to ensure the power supply of the winding machine, so that the winding machine can operate better in production. The normal operation of the winding machine requires the support of multiple factors, among which the power supply is a very important part.
As is well known, winding machines are precision equipment widely used in transformer manufacturers. There are strict requirements for the production environment and processing technology. The operation of a winding mentioned earlier has a significant impact on the power of the motor. There are currently two commonly used controllers for winding machines. One is the universal controller provided by the integrated supplier, and the other is the controller developed by the manufacturer. The common faults of the controller are the high-voltage control part and buttons. These issues cannot be resolved by the user themselves and require notification to the manufacturer for repairs. Faults in frequency converters are also quite common, and can be determined by checking the display interface of the frequency converter. For motor faults, users should pay attention to whether the motor has abnormal noise, whether the temperature rise is normal, and stop the overload operation of the equipment during use; The brake is a vulnerable component and should be adjusted in a timely manner after using the winding machine for a period of time, and replaced if necessary.
Malfunctions caused by improper electrical control system settings.
Improper system settings are considered a software malfunction. The winding machine has a complex control system and control program. Improper settings can also lead to malfunctions. Before using the winding machine, users should first understand the key points in the manual. Common improper settings include incorrect winding direction, winding width exceeding equipment plan, mismatch between wire diameter and winding machine speed, incorrect stepper unit, etc. Currently, many manufacturers provide operation training, and users should send dedicated personnel to learn to avoid the problem of the winding machine not being set after changing the winding process.
